Industry-Leading Torque Arm Equipment
Benefits of Torque Arm Systems
Torque reaction arms from Automated Solutions provide numerous operational and ergonomic benefits, including:
Reduction of Torque Reaction: Absorbs torque feedback from fastening tools, protecting operators from injury.
Enhanced Operator Safety: Prevents repetitive strain injuries such as carpal tunnel syndrome.
Reduced Fatigue: Air-balanced systems make tools feel weightless, improving productivity.
Improved Ergonomics: Supports tool weight and facilitates smooth, multi-axis movement.
Spatial Positioning Compatibility: Allows for precision assembly through position feedback integration.
Ease of Use and Design Advantages
Three-Axis Glide: Torque arms glide smoothly across all axes using trolleys or rail systems.
Precision Air Balance: Built-in regulators provide zero-gravity tool support.
Safety Features: Includes safety check valves to prevent tool drops during air loss.
Quick Changeover: Optional quick disconnect pins minimize downtime during tool swaps.
Universal Tool Holders: Standard holders accommodate almost all tool sizes.
Durability: Designed for longevity with minimal preventive maintenance.
Torque Arm Styles and Configurations
Overhead Structure Mount – Online Applications
The most common and versatile reaction arm style, ideal for high-volume assembly lines.
Heavy and light-duty versions available
Mounts to existing overhead structures or a standalone 4-post system
Movement in X, Y, and Z axes
Adjustable travel lengths to suit specific applications
Compatible with spatial positioning systems
Aluminum framework offers high flexibility

Conveyor/Floor Mount – Online Applications
Designed for environments without overhead structure access.
Mounts to conveyor sides or adjacent floor space
Full three-axis movement and air balancing
Automatic fallback feature prevents tool interference in the line
Available in heavy and light-duty options
Spatial positioning ready

Fixture Integrated – Offline Applications
Tailored for applications requiring torque control as part of fixture-based builds.
Integrated directly into lockout build equipment
Supports spatial positioning
Interfaces with PLC controls for build sequence interlocks
Suitable for electric torque tools and rivet guns
Customizable based on specific tooling needs

Table/Station Mount – Offline Applications
Perfect for prototype or low-volume production settings.
Scissor-style arm design allows wide range of motion
Heavy-duty version requires floor mount
Light-duty version can be table-mounted
Compatible with pneumatic and electric tools
Available in both standard and custom configurations

Spatial Positioning Options
Automated Solutions offers two distinct spatial positioning technologies to error-proof assembly and ensure precise operations.
Discrete Position Sensing
Uses proximity switches for position tracking
Retro-reflective sensors (Z-axis) and inductive sensors (X & Y)
Cost-effective for simple setups with few positions
Easily replaceable via quick disconnect
Transducer Position Sensing
Offers infinite programmable sensing locations
Supports home position programming
Feedback options: 0V–10V analog, 4–20mA current, I/O Link
Best for complex, high-precision applications
Tool Holders and Accessories
Standard Tool Holders
Universal design for virtually any tool size
Optional quick-change pin for fast swaps
Customizable to meet specific mounting needs
Tool Holder Options
Fixed: Most economical
Single Axis: Allows gun axis rotation
Two Axis: Adds vertical axis rotation
Pistol Style: Pivoting for pistol/inline tools
Spare Reaction Arms & I/O Blocks
Spare arms come fully assembled with air cylinder and adapter
Ideal for stations with multiple rows or setups
I/O blocks simplify spatial system wiring and integration
Available in hardwired, I/O Link, and Ethernet configurations
Spare Reaction Arm
I/O Blocks: Call for pricing (varies by manufacturer and setup)
Online Reaction Arm Options
Single Axis Overhead Arm: 16″ vertical, 60″ travel, fore/aft pivot
Two Axis Overhead Arm: Adds 22″ fore/aft travel
Conveyor/Floor Mount Arm: For limited overhead space, 3-axis
Tool Holder

Fixed Horizontal Mount

Single Axis Horizontal Mount

Two Axis Horizontal Mount

Single Axis Vertical Mount
